SACOUR — Microcore® Tech
Exclusive Egyptian Licensee · MICROCORE® Technology

Engineering
Lightweight
Strength.

Build Faster. Build Smarter. Build the Future with MICROCORE® aerated concrete — engineered to defy the weight-to-strength compromise.

80%
Lighter Masonry
23%
Structural Savings
27%
Energy Savings
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02 The Technology

What is MICROCORE®?

A patented, trade-secret aerated concrete system. Millions of engineered micro-air cells suspended in a precision-tuned cementitious matrix. The result: a single material family that rewrites the rules of weight, strength, thermal performance and speed of construction.

Lighter.

Up to 80% less masonry weight via engineered micro-cellular structure.

Faster.

Pumpable on-site, precast in factory — installation rates impossible with brick.

Stronger.

Density-tuned grades D100 to D1400 deliver insulation or structure on demand.

Sustainable.

Recycled inputs, lower embodied carbon, drastically lower lifetime energy use.

MICROCORE aerated concrete micro-cellular structure
Density
D100 – D1400
Thermal λ
0.06 W/mK
Mission & Vision
Our Mission

To revolutionize construction through innovative lightweight concrete solutions that deliver exceptional performance while supporting sustainable development.

Our Vision

To become the benchmark for advanced building solutions across the region and beyond, shaping a smarter, more sustainable future for construction.

Certified. Tested. Proven.
ISO 9001 · 14001
Quality systems
MSc · PhD
Academic research
15+ countries
Field-validated
§01 The Technology

An engineered
cellular matrix —
not a mix.

MICROCORE® generates a precisely calibrated network of stable micro-cells inside the binder matrix. The result is a structurally coherent material whose density, strength and thermal behaviour can be tuned across a wide engineering range.

Density range 100 – 1400kg/m³
Compressive strength 0.5 – 25MPa
Thermal conductivity 0.07 – 0.45W/mK
Fire rating A1non-combustible
MICROCORE micro-cellular structure macro
§02 Performance Signals

Four shifts that compound across the building lifecycle.

Weight reduction
80%
vs. traditional masonry
Energy savings
27%
lifetime HVAC reduction
Structural cost
23%
lower deadload, slimmer frame
Carbon footprint
recycled inputs · low embodied CO₂
Why choose MICROCORE®

One solution, eight advantages.

01

Financial Efficiency

Drives down construction expenses and material waste while optimizing structural weight for better budget control.

02

Accelerates Timelines

Boosts contractor productivity on-site, resulting in significantly faster project delivery.

03

Maximizes Usable Space

Reduced deadloads mean slimmer structural supports, unlocking more usable, revenue-generating space.

04

Champions Sustainability

Drastically reduces the project's overall carbon footprint.

05

Unlocks Design Freedom

Lets architects easily execute complex, creative structures with fewer structural limitations.

06

Drives Down Energy Bills

Delivers exceptional thermal comfort that permanently lowers electricity consumption for residents.

07

Enhances Peace & Quiet

Provides superior sound insulation for a much quieter, high-quality living environment.

08

Minimizes Maintenance

Creates durable structures that reduce ongoing upkeep costs for property owners.

§03 Performance Dashboard

One technology. Eight density grades. Tune to project.

Select density grade
Engineered for

Compressive strength
Thermal insulation
Typical applications
§04 Comparison

Where MICROCORE® sits against the alternatives.

Metric Traditional Concrete AAC Block MICROCORE®
Density (kg/m³) 2 400 500 – 700 100 – 1 400
Thermal λ (W/mK) 1.4 0.12 0.07 – 0.45
Install speed (rel.) 1.0× 1.6× 2.4×
Embodied CO₂ High Medium Low
Design flexibility Limited Standard Tunable
§05 Scientific Validation

Backed by independent certification and a decade of laboratory validation.

Every MICROCORE® mix and every application matrix entry is reproducible, documented and traceable — qualifying for ISO-accredited quality, environmental and safety systems.

ISO 9001
Quality Management
Accredited body · current
ISO 14001
Environmental Mgmt
Accredited body · current
EN 12602
AAC Performance
Accredited body · current
ASTM C796
Cellular Concrete
Accredited body · current
§06 Academic Research

Studied. Published. Peer-reviewed.

PhD Thesis

Structural behaviour of ultra-light aerated concrete panels under cyclic loading

Faculty of Engineering · 2023 · 240 pp.
PDF →
MSc Research

Thermal performance optimization of MICROCORE® roof systems in arid climates

Postgraduate Studies · 2022 · 168 pp.
PDF →
Journal Paper

Mix-design methodology for tunable density aerated concrete (D100–D1400)

Construction & Building Materials · 2024
PDF →
Conference

Embodied carbon reduction through cellular concrete substitution

International Symposium on Sustainable Construction · 2023
PDF →
§07 Field-Proven

Real projects. Real measured outcomes.

Energy-efficient rooftop, Cairo
Insulation

Energy-efficient rooftop, Cairo

−31% cooling load
Residential tower · D200 ultra-light
Prefabricated wall system, Riyadh
Modular

Prefabricated wall system, Riyadh

42-day delivery
Mixed-use compound · D1000 precast
Monolithic walls, Abidjan
Cast-in-site

Monolithic walls, Abidjan

−27% deadload
Office building · D900 cast
§08 Application Matrix

Filter by need. Match by density.

§10 Global Footprint

15+ countries.
Three continents.

From the Sahel to the Gulf, MICROCORE® has been deployed across the climates, regulatory regimes and supply-chains that demand technical rigour.

  • Egypt
  • UAE
  • Saudi Arabia
  • Libya
  • Morocco
  • Senegal
  • Mali
  • Mauritania
  • Côte d'Ivoire
  • Benin
  • Togo
  • Burkina Faso
  • Guinea
  • Cabo Verde
  • Niger
HQ · CAIRO
§11 Direct line

Speak with an
engineer.

Tell us about the project — climate, programme, performance targets. We'll come back with a density grade, a method statement and a feasibility sketch.

  • · Custom mix design
  • · On-site supervision
  • · Value engineering